Nilefos Minerals Limited: Phase I: Fertiliser production |
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S.No |
Description |
INR |
US$ |
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SULPHURIC ACID
PLANT |
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INR |
US$ |
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1 |
Civil |
63,000,000 |
1,500,000 |
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2 |
WHRS |
37,500,000 |
892,857 |
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3 |
Bought out equipments |
85,000,000 |
2,023,810 |
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4 |
Fabricated equipments with brick lining |
80,000,000 |
1,904,762 |
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5 |
Tower internals |
8,500,000 |
202,381 |
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6 |
Catalyst |
15,000,000 |
357,143 |
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7 |
Ducting |
40,000,000 |
952,381 |
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8 |
Acid piping |
5,000,000 |
119,048 |
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9 |
Steam piping |
4,000,000 |
95,238 |
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10 |
Utility water and compressed air piping |
7,500,000 |
178,571 |
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11 |
Cooling water piping |
4,500,000 |
107,143 |
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12 |
Structurals and platforms |
40,000,000 |
952,381 |
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13 |
Insulation |
11,000,000 |
261,905 |
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14 |
Electricals |
25,000,000 |
595,238 |
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15 |
Instrumentation |
16,000,000 |
380,952 |
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16 |
Shipping and transportation |
17,500,000 |
416,667 |
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17 |
Dyke wall |
14,000,000 |
333,333 |
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18 |
lab and control room |
15,000,000 |
357,143 |
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19 |
hardwares |
3,500,000 |
83,333 |
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20 |
Storage tanks 800 MT x2 |
34,500,000 |
821,429 |
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21 |
Chimney stack |
8,200,000 |
195,238 |
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total technical |
534,700,000 |
12,730,952 |
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spare parts % of total technical |
15% |
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spare parts |
80,205,000 |
1,909,643 |
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Contingencies % of technical + spares |
5% |
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22 |
Contingencies |
30,745,250 |
732,030 |
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Total sulfuric acid plant (technical+spares+contingencies) |
645,650,250 |
15,372,625 |
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SSP / TSP PLANT |
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1 |
Plant building foundations and civil scope |
100,000,000 |
2,380,952 |
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2 |
Den and cutter |
18,000,000 |
428,571 |
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3 |
Acidulation |
15,000,000 |
357,143 |
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4 |
Scrubber section including pumps and piping |
20,000,000 |
476,190 |
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5 |
Rock feeding system including EOT crane |
12,500,000 |
297,619 |
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6 |
Acid storage and feeding system |
15,000,000 |
357,143 |
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7 |
bagging system with stacker conveyor |
9,500,000 |
226,190 |
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8 |
Electricals |
8,500,000 |
202,381 |
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9 |
Instrumentation |
6,500,000 |
154,762 |
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10 |
ETP |
2,500,000 |
59,524 |
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11 |
Plant roads |
5,000,000 |
119,048 |
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12 |
Transport and shipping |
9,000,000 |
214,286 |
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13 |
Chimney stack |
9,000,000 |
214,286 |
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total technical |
230,500,000 |
5,488,095 |
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spare parts % of total technical |
5% |
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spare parts |
11,525,000 |
274,405 |
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Contingencies % of technical + spares |
15% |
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14 |
Contingencies |
36,303,750 |
864,375 |
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Total SSP/TSP plant: (technical+spares+contingencies) |
278,328,750 |
6,626,875 |
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PHOSPHORIC ACID
PLANT |
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1 |
Plant building |
59,000,000 |
1,404,762 |
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2 |
Misc. foundations |
5,500,000 |
130,952 |
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3 |
Rock handling system |
11,000,000 |
261,905 |
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4 |
Reactor with carbon brick lining and agitators |
101,000,000 |
2,404,762 |
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5 |
Flash cooler and piping |
6,500,000 |
154,762 |
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6 |
Acidpiping (H2SO4) |
1,200,000 |
28,571 |
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7 |
Belt filter with piping |
55,000,000 |
1,309,524 |
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8 |
Cooling towers With piping |
8,000,000 |
190,476 |
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10 |
Concentration unit |
250,000,000 |
5,952,381 |
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11 |
Electricals |
20,000,000 |
476,190 |
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12 |
Instrumentation |
15,000,000 |
357,143 |
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13 |
transport & shipping |
15,000,000 |
357,143 |
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14 |
Storage tanks2 x 500 MT ( MSRL) |
36,000,000 |
857,143 |
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15 |
Special Labour and vender personnel |
40,000,000 |
952,381 |
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16 |
Technology and Detailed Engineering |
50,000,000 |
1,190,476 |
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17 |
Piping and valves |
30,000,000 |
714,286 |
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18 |
Storage tank for Conc Phosphoric acid |
18,000,000 |
428,571 |
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19 |
Platforms and structurals |
50,000,000 |
1,190,476 |
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20 |
Dyke wall (40x15 x1,5) |
13,500,000 |
321,429 |
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21 |
Disposal arrangement for gypsum |
13,500,000 |
321,429 |
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total technical |
798,200,000 |
19,004,762 |
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spare parts % of total technical |
5% |
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spare parts |
39,910,000 |
950,238 |
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Contingencies % of technical + spares |
15% |
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22 |
Contingencies |
125,716,500 |
2,993,250 |
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Total phosphoric acid plant (technical+spares+contingencies) |
963,826,500 |
22,948,250 |
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Total Fertiliser
complexe |
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sulfuric acid plant |
645,650,250 |
15,372,625 |
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phosphoric acid plant |
278,328,750 |
6,626,875 |
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SSP/TSP plant |
963,826,500 |
22,948,250 |
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total technical + spares + contingencies |
1,887,805,500 |
44,947,750 |
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Engineering Service charges to FMPES % |
9% |
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30 |
Engineering Service charges to FMPES |
164,285,714 |
3,911,565 |
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total technical + spares + contingencies + engineering services |
2,052,091,214 |
48,859,315 |
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31 |
Contingencies % |
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Contingencies |
- [1] |
- |
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32 |
EPCM |
375,000,000 |
8,928,571 |
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Grand
Total |
2,427,091,214.29 |
57,787,886 |
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